Spray Technology for Water Sustainability

How Spraying Systems Co. Enhances Water-Focused Operations

Our efforts extend beyond water conservation; we also focus on helping our customers save energy and reduce chemical consumption-further steps towards protecting our planet. While our products like tank cleaning nozzles and hydraulic nozzles are trusted and proven solutions in many industries we recognize the importance of innovation in response to evolving processing and manufacturing requirements. Sustainability is more than an environmental imperative; it's a strategic advantage that ensures businesses are resilient, resource-efficient, and aligned with the growing consumer demand for eco-friendly operations.

At Spraying Systems Co., We aim to advance our spray technology continuously, empowering companies across various industries to achieve their sustainability goals. Our precision-engineered nozzles and spray systems, such as the TankJet® Nozzles and Cloud 360 Tank Cleaner, are designed to optimize water use which ensures every drop serves its purpose efficiently.

• • Water Conservation: Our solutions, like TankJet nozzles, are tailored to drastically reduce water consumption without compromising performance. By employing advanced spray technology, companies can see significant reductions in water usage and operational cost savings. This is achieved by optimizing the cleaning processes while ensuring thorough cleaning with minimal water use. One such case which minimized water use saw a customer reduce water use by 1.32 million gallons annually. To read more about this case study, click here.
• • Waste and Energy Reduction: Waste and energy reduction are an additional proponent of being sustainable. Our Cloud 360 Tank Cleaner is a solution which shows precision and efficiency in water use by dramatically reducing water use and waste. By ensuring that every drop of water is utilized effectively, the Cloud 360 conserves valuable resources and significantly reduces the environmental impact of industrial operations. For example, reducing water usage lowers utility bills and decreases the costs associated with treating and heating water for tank cleaning purposes.

By integrating Spraying Systems Co.'s advanced technologies, companies can significantly enhance their operational sustainability, achieving remarkable savings while contributing positively to the environment. Our commitment to sustainability drives us to develop solutions that meet the needs of today's industries and pave the way for a more sustainable future.

Effective Ways to Dramatically Reduce Water Use

Strategy #1: Right-Size Spray Nozzles

One often overlooked aspect of water use in industrial settings is the volume of water flowing through a single nozzle. By selecting the right size of spray nozzle, significant water savings can be realized without sacrificing cleaning effectiveness. For example, switching from a 2.8 gallons per minute (gpm) full cone spray nozzle to a slightly smaller capacity nozzle, such as a 2.1 gpm or even a 1.3 gpm nozzle, can reduce water use by millions of gallons per year. This strategy emphasizes the importance of consulting with spray experts and conducting thorough testing to ensure that lower-capacity nozzles can meet operational requirements effectively. For instance, we helped a snack food producer switch to lower flow rate nozzles. By making this switch, the customer reduced water consumption by more than 80%, saving $3 million and over 500 million gallons annually. To read more about this case study, click here.

• • Annual water savings example: By adjusting the capacity of nozzles in a cleaning operation that uses 150 nozzles, water use can be reduced by 12,600,000 to 27,000,000 gallons per year, depending on nozzle size.

Strategy #2: Replace Nozzles at the First Sign of Wear

Nozzle wear can increase flow rates, resulting in significant water waste. Even a 10% increase in the flow rate due to wear can waste millions of gallons of water annually and increase associated costs such as energy for pumping and heating the water. Proactive monitoring and early replacement of worn nozzles are crucial to preventing this waste. This underscores the need for regular flow rate checks and consultations with spray experts to determine optimal replacement intervals.

• • Cost Impact: Using worn nozzles can conservatively increase water costs by over $100,000 per year, not including the additional costs for energy.

If you would like to learn more about nozzle wear and how it affects your operations, click here to read our blog on nozzle wear.

Strategy #3: Automate and Optimize Cleaning Processes

Manual cleaning, or the fill-and-drain method, is notoriously water-intensive. Automating the cleaning of tanks, totes, vats, and other equipment can dramatically reduce water use. Even within already automated systems, seeking a second opinion or exploring new, more efficient cleaning technologies can uncover opportunities for further savings.

• • Success Stories: One producer saw a 54% reduction in water use by replacing manual cleaning with automated tank cleaners for the biweekly cleaning of two tanks. Similarly, a processor cleaned 14 large mixing vats with automated equipment, reducing water use by 1,200,000 gallons annually by switching to more efficient, high-impact motor-driven tank cleaners.

A Sustainable Future with Spraying Systems Co.

The Path Forward

The journey towards a more sustainable future is both a responsibility and an opportunity. By partnering with Spraying Systems Co., companies can leverage state-of-the-art spray technology to significantly reduce their environmental footprint while achieving considerable cost savings and operational efficiencies. Our success stories and case studies provide tangible evidence of what is possible when innovation meets sustainability. If you want to read more about our sustainability success stories, click here.

A key component of our approach to sustainability is the emphasis of on-site assessments through our Sustainability Assessment Program. This program is designed to uncover surprisingly simple yet impactful changes that can be implemented immediately, leading to significant savings in water, energy, chemicals, and money. By conducting these assessments directly at your facilities, we can identify specific opportunities for efficiency improvements, such as optimizing flow rates and automating the cleaning of tanks and equipment. These adjustments not only contribute to environmental conservation but also offer financial returns. This hands-on approach ensures that sustainability efforts are practical and aligned with your business objectives, highlighting the tangible benefits of integrating sustainable practices into your operations. If you want to schedule an assessment or learn more about our Sustainability program, click here.

We encourage companies across all industries to reflect on their current practices and consider the benefits of enhancing their sustainability efforts with Spraying Systems Co. Whether you're looking to reduce water use, comply with environmental regulations, or strengthen your brand reputation among eco-conscious consumers, our team is here to support your sustainability journey.

What Can You Do?

• • Evaluate Your Operations: Assess your current spraying processes and identify areas where efficiency and sustainability can be improved.
• • Consult with Experts: Reach out to Spraying Systems Co. for a consultation. Our team can help you understand the potential improvements and tailor solutions to your specific needs. To contact a Spray Expert, click here.
• • Implement Sustainable Solutions: Take the steps to integrate our advanced spraying technologies into your operations, and start realizing the benefits of sustainability in your business.