Kiln Rotative Cooling
Rotary kilns are essential in the cement manufacturing process, but they need to be cooled to extend the life cycle of the refractory and to protect the kiln shell from overheating. Overheating could significantly reduce the kiln lifespan and efficiency.
Our IR-Controlled Kiln Shell Cooling system offers an innovative solution to this challenge, ensuring optimal performance and durability for your kilns.
Intelligent Temperature Management System
Our system utilizes state-of-the-art IR-pyrometers to continuously monitor the kiln shell’s temperature. These sensors provide real-time data, identifying hot spots that require immediate cooling. They can be cooled down fast but carefully, avoiding shrinkage. After cooling, the shell temperature is kept on its nominal value. This proactive approach helps in maintaining the integrity of the kiln shell and preventing costly damage.
By cooling the shell but not the tire itself the mechanical expansion of the kiln tire section is reduced. This secures more space for the floating tire.
Precision cooling with PulsaJet® Nozzles
Equipped with individually controlled PulsaJet® nozzles, our cooling solution delivers precise, targeted cooling. Managed by the intelligent AutoJet® control unit, these nozzles spray cooling fluid only when necessary, based on the temperature data from the IR-pyrometers. This ensures efficient use of resources and avoids unnecessary cooling, which can lead to mechanical stress.
Smart Control with AutoJet® Technology
The AutoJet® control unit is the heart of our cooling system. It processes data from the IR-pyrometers and activates the PulsaJet® nozzles with pinpoint accuracy. By controlling the dosing valves, it ensures that cooling occurs only when a hot spot is detected, maintaining the shell temperature at its optimal level and preventing overheating.
Benefits of Our Cooling System
Spraying Systems’ IR-Controlled Kiln Shell Cooling system is designed to enhance the efficiency and lifespan of your rotary kilns. With advanced temperature monitoring and precise cooling, you can protect your equipment, reduce maintenance costs, and ensure uninterrupted production. Experience the benefits of intelligent kiln cooling and take your cement manufacturing process to the next level.
