A Dust Solution for Longwalls
In the coal mining industry, one of the most persistent and challenging issues that workers face is dust creation. This problem is particularly noticeable in longwall mining operations, where a single shearer operating on the coal seam can generate a considerable amount of dust.
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Aug 23
When considering the areas where dust is produced, the longwall roof supports stand out. Specifically, the dust is created during operation when the canopy is retracted, and the shearer gets into action. Additionally, coal deposits left on the pontoons often lead to air turbulence, which further escalates the dust generation problem.
Over time, this dust accumulation not only poses a significant health risk for the miners but also provides a potential tripping hazard. Therefore, it's paramount to implement effective dust control measures to ensure a safe and healthy working environment for all.
Enter Spraying Systems.
Spraying Systems Australia is an industry-leading provider of spray technology, and offers robust and innovative solutions to tackle this pervasive issue that have been designed, fabricated and tested locally. Our main aim is to dramatically reduce dust creation and improve the safety and efficiency of your mining operations.
One of our standout solutions is the use of Whirljet nozzles in place of the standard nozzles that often come with the longwall roof support. These nozzles offer superior performance due to their ability to provide a fine, even spray, leading to effective dust suppression. Unlike the standard nozzles, Whirljets do not over-wet the area, thereby ensuring that the dust is suppressed without creating a new set of issues.
We also install air atomisers on the pan alongside the Armoured Face Conveyor (AFC). This crucial addition serves to efficiently spray the pontoons clean, significantly reducing dust creation. By keeping the pontoons clear of coal deposits, we can drastically cut down on the amount of dust generated due to air turbulence.
Overall, Spraying Systems is not just about providing a temporary fix to the dust problem; we're about delivering comprehensive, lasting solutions that bring about a safer, healthier, and more efficient working environment for everyone involved in the mining operations. Our solutions are designed and made here in Australia, and we make them to last in our harsh conditions.
Through our continuous efforts, we aim to ensure that every mine worker can perform their tasks without the constant worry about dust-related health hazards or accidents. By partnering with Spraying Systems, mine operators can look forward to a future where dust is less of a threat and more of a managed risk.
Our team is based all over the country, and a Sales Engineer can come to your mine to discuss the best solutions for your business. For more information about our dust suppression solutions for longwall roof supports or any other mining operations, feel free to get in touch with us today.
